TechValidate Research on AVEVA Wonderware Manufacturing Operations

76 Charts – Page 1 of 3


Improvements Achieved in the Chemical/Pharmaceutical Industries Using Wonderware Software

Specific improvements in cost/energy reduction, OEE, Quality and Insight.

>30% 20%-30% 10%-20% 5%-10% 0%-5%

Energy Reduction
Manufacturing Cost Reduction
OEE
Process/Product Quality
Reporting & Analysis

Estimated Improvements Using IntelaTrac

Please estimate the improvements you’ve achieved in the following areas by using IntelaTrac.

>30%+ 20-30% 10-20% 5-10% 0-5%

Asset uptime/availability
Operator efficiency
Maintenance cost reduction
Regulatory compliance visibilt
Visibility to non-instrmtd dat

What benefits did you get from using IntelaTrac

What benefits did you get from using IntelaTrac?

Consistent execution of Best Practices by the mobile workforce
67%
Improved equipment/asset reliability
72%
Improved regulatory compliance (EH&S)
64%
Increased workforce productivity
31%
Reduction in production downtime
42%
Reduced maintenance costs
36%
Situational awareness
58%

Why users decided to use Wonderware Intelligence software

What driver/s influenced your purchase of Wonderware Intelligence software?

Data collection automation
52%
Analyses and Dashboard visualization capabilities
52%
Near real time resolution of metrics data and updates
44%
Configurability and sustainability of information model
40%
Wonderware software reputation
32%
Self-service to information approach of Intelligence clients
28%
Project delivery services availability
8%

Differentiators of Wonderware Intelligence software

In your opinion, which capabilities differentiate Wonderware Intelligence Software most from competitive Manufacturing Intelligence/EMI offerings?

Ability to contextualize time series and transactional data
46%
Analytics and dashboards visualization through integration of Tableau software
46%
Scalability of the Wonderware Intelligence solution architecture
42%
Ability to contextualize data across multiple data sources
38%
The Intelligence data store concept, persisting metrics, and context history data
33%
Connectivity to any industrial standards based data source
29%
Near-real time computation of metrics
29%

Improvements achieved using Wonderware Intelligence Software

What were the achieved improvements by using Wonderware Intelligence software?

> 30% 20-30% 10-20% 5-10% 1-5%

Productivity
Quality
Energy consumption
Asset Utilisation
Manufacturing cost reduction

How Wonderware Intelligence is used

What Intelligence software functionalities do you use?

Interactive Dashboards for Plant KPI monitoring
81%
Production reporting and quality documentation
48%
Root cause analyses of metrics history and source data
44%
Comparison of standardized KPI's across multiple plants
26%
Proccess centerlining
11%

Drivers for Manufacturing Intelligence investment

What drove your decision to invest in a manufacturing intelligence system?

Visibility on operational performance
64%
Energy monitoring and management
61%
Quality monitoring and management
36%
Asset performance monitoring and management
32%
Supply chain visibility and decision making support
32%
Other
14%

Wonderware Brand Recognition

What does the name Wonderware mean to you?

Scalable
43%
Proven
38%
Good Value
33%
Global
27%
Friendly
24%
Empowering
20%
Premium
18%
Open
18%
Low Risk
18%
Secure
15%
Pioneering
14%
Trendsetting
10%
Other
9%
Fun
6%

Wonderware EMI Intelligence Use By Industry

What industry are you in?

Food and Beverage/CPG: 33%
Hydrocarbon Processing: 33%
Life Sciences: 11%
Metals, Materials and Mining: 11%
Water/Wastewater: 11%

Dev Studio Customers Enjoy Product Quality, Reporting & Analysis Improvements

What were the achieved improvements by using Wonderware Dev Studio Software?

>30% 20%-30% 10%-20% 5%-10% 0%-5%

Energy Reduction
Manufacturing Cost Reduction
OEE
Process/Product Quality
Reporting & Analysis

Works with any control system….

Which Control System(s) do you use together with InBatch for Batch Management?

Allen Bradley (Rockwell)
68%
Simatic (Siemens)
38%
I/A Series (Foxboro)
10%
Schneider Electric
15%
Other
15%

Mobile Technology

What are the benefits you are finding using mobile technology?

Flexibility in working
84%
Instant Notification/Alerts
71%
Increased Productivity
37%
Networking/Communication with my peers
48%
Knowledge management
21%
Reporting and analysis
23%
Enabling Workflow/Task Management
20%
Other
5%

Why Do Customers Use Wonderware Historian? It’s More Than For Reporting!

What are the most important uses of Wonderware Historian in your business?

Diagnostics/troubleshooting
73%
Regulatory reporting
47%
Identifying process improvement opportunities
40%
Production/cost accounting
30%
Downtime tracking
27%
Energy consumption
18%

Improvements achieved with Wonderware MES Software in the Food&Beverage Industries

What were the achieved improvements by using MES Software?

> 30% 20-30% 10-20% 5-10% 0-5%

Productivity
Quality
OEE
Equipment uptime
Manufacturing cost reduction

Electronic Information Management and Recordkeeping in Food & Beverage

What MES software functionalities do you use?

Paperless Work order execution/ recordkeeping
78%
Traceability and product genealogy
89%
Bill of material handling
72%
Inventory management
67%
Labor and certifications
11%
Procedure steps
44%
Other
6%

Customer Benefits Reported by Using Wonderware MES Software

What benefits did you get from using Wonderware MES software?

Improved asset utilization (uptime and OEE)
32%
Increased productivity and throughput
45%
Improved product quality
55%
Improved production planning and scheduling
42%
Reduced regulatory compliance costs
29%
Improved inventory turnover
42%
Reduced energy costs
6%
Other
10%

Gain Flexibility Through Mobile Technology: User Benefits

Benefits Users of Wonderware Mobility Solutions Find Include:

Flexibility in working
84%
Instant Notification/Alerts
71%
Increased Productivity
37%
Networking/Communication with my peers
48%
Knowledge management
21%
Reporting and analysis
23%
Enabling Workflow/Task Management
20%
Other
5%

Benefits of using Wonderware software reported by Wonderware Intelligence users

What benefits did you receive from using your specific selection of Wonderware software?

Improved process or operational visibility
50%
Other
50%
Reduced regulatory compliance costs
33%
Increased productivity and throughput
33%
Improved plant-to-business integration
33%
Improved asset utilization (uptime and equipment performance)
17%
Improved collaboration/task management
17%
Reduced energy costs
17%

Value generated by Wonderware HMI/SCADA Software

Indicate the level of achieved improvements using Wonderware HMI/SCADA.

>30% 21% to 30% 11% to 20% 6% to 10% 0% to 5%

Increased Productivity
Reduced Costs
Increased Quality
Reduced System Disruptions
Increased Process Visibility

Technologies Our Customers and Partners Care About

Which of the following topics would you be interested in attending a virtual session on?

Cloud
65%
Internet of Things (IoT)
71%
Machine Learning
29%
KanbanFlow
24%
Other
6%

Partner Vision

Please rate your agreement with the following statement:

Schneider Electric has the correct vision and strategy in terms of Technology Partnerships and Strategic Alliances.

Strongly agree: 50%
Agree: 50%
Disagree: 0%

Rate the following system configurations in terms of importance

Extremely Important Very Important Important Not Important

Software stability
Network configuration
Peripheral device usage
Barcode or RFID tag usage
Integration to 3rd party apps

Rate the following areas where you would like to see continuous improvement and rank

Extremely Important Very Important Important Not Important

Management of Change Process
Periodic Procedure/Task Effectiveness
Data Monitoring/Trending capabilities
Organic growth
Standardization & Best Practice

Rate each of the training capabilities in terms of how important they are to you.

Extremely Important Very Important Important Not Important

Mobile User Training-Operator
Data Approver Training-Supervisor
Data Reviewer Training-SME, Tech
Super Users-Procedures user

The Most Important IntelaTrac Features!

Rate the following IntelaTrac usage and features in terms of how important they are to you

Extremely Important Very Important Important Not Important

Clear definition of roles/responsibilities
Procedure/Task Configuration & Execution
Procedure Scheduling
Approvals, KPIs, Reporting
Documented ROI

Rate the following categories in terms of importance to your organization

Rate the following categories in terms of importance to your organization.

Extremely Important Very Important Important Not Important

Leadership & organization
Leadership team expectations
Leadership team accountability
Site organization structure & resources
Operational organization structure & resources

Wonderware InBatch Brings Cross-Company Efficiencies

What were the achieved improvements after a modernisation or compared to similar production plants by using Wonderware InBatch?

>30% 20-30% 10-20% 5-10% 1-5%

Productivity
Quality
Equipment utilisation
New product introduction
cost of compliance

Strong Benefits From Using Wonderware InBatch Software

What benefits did you get from using Wonderware InBatch software?

Engineering efficiency
61%
Increased operational efficiency
58%
Improved quality
50%
Faster time to market for new recipes
44%
Higher equipment utilisation
36%
Reduced cost of regulatory compliance
11%
Other
8%

Wonderware InBatch Drives Batch Management Excellence

In your opinion, which capabilities differentiate Wonderware InBatch from other Batch Management systems?

ISA-88 Model extentions by Connection Equipment and Transfer Phases
68%
Simultaneous execution of multiple/many concurrent batches on shared equipment
38%
Standartisation across multiple automation systems
21%
Traceability, Batch History and Reporting
44%
Integration with the Wonderware Portfolio
56%
Other
6%



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